19 August 2020 / Quality Alert

Metal Fire Door Frames & Doors

Metal fire door frames are a tested system so it’s critical each frame is manufactured to meet the requirements of the fire test to remain compliant.

Relevant Standard / AS 1905.1-2015

Components for the protection of openings in fire-resistant walls

Part 1: Fire-resistant doorsets

Key Elements

There are several key elements that need to be monitored in respect to the manufacture and install in accordance with each manufacturer’s test reports / construction manual.


Test reportIt is important to have the test report for the system. Request it when letting the contract
Metal thicknessRefer test report – usually 1.1mm min thickness but may be greater
Door stopMin 25mm as per the standard
Fixing points / strapsTypically 300mm maximum between fixings
Monitor closely as it has become an issue with manufacturers increasing spacings creating a likely non-confirming product. Refer photos below
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Insulation

Grout filled, prefilled insulation or site plasterboard backed dependant on what the frame is being fixed to and strictly as per the tested system details (no expander foam or the like)

Frame install

Frames installed square/plumb/not twisted

Clearances

Doors installed with max 3mm gaps to the jambs and head

Doors installed with max 20mm under door to floor substrate and 10mm floor covering across full width of the door

Metal hardware fixing plates (in fire doors)

Doors have metal plates to locate the door furniture

Check the door has a small hole drilled in the top on the hinge side. If the hole is there, then the door is installed the right way up.

If there is no hole in this location, then the door is likely installed upside down or back to front. Reinstall the door correctly or replace as required

Screws

All screws in hinges MUST be compatible metals, e.g. NO zinc screws in stainless steel hinges. Refer image below

Tag

Door frames and doors to have correct labels as per AS 1905.1 clause 6.1.4 (must include year of manufacture). Refer image below

Other considerations

In addition to the key elements, consider sensible door/door frame quality, including:


External doors frames requiring weather protection (hoods or the like)

Door frames preferably should not be ‘buried’ in wet area bedding or concrete (where this occurs the frame must be suitably prepared with metal primer and waterproofed)

Use stainless, epoxy painted or galvanised frames in corrosive environments. Use stainless within 100m of salt water

Utilise bat wing seals to provide a seal between airconditioned and humid external air in corrosive environments. This reduces saltwater forming on the frame

Jambs and head MUST be back filled in accordance with manufacturer’s details

All doors MUST be painted top and bottom

Ensure owner’s manuals have clear instructions on cleaning the doors/frames to avoid corrosion

Ensure owner’s manuals have information on the tested system door clearances (to avoid maintenance companies defecting doors against incorrect information post completion)


More information

Please contact the Quality Team if you have any questions

Phone 1300 HUTCHIES

Email QualityTeam@hutchies.com.au

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9 September / Observation

A conversation could change a life.

Today is a reminder of the importance to check in on each other and ask R U OK?

Each of us have experienced the COVID-19 pandemic differently, but it has had an impact on us all. Some of us have been unexpectedly caught behind interstate travel bans, some in extended lockdowns, some living in hotspots, some at home with their families and some away from them.

It has been a challenge for each of us to adjust to new rules and restrictions which we have never had to deal with before.

We have all adapted in our own way to help ourselves and others. We have all done our best despite much of what we knew before having changed in so many ways.

For anyone struggling, know that there are genuine mates and the broader Hutchies’ crew around, people that care about you and are ready to listen and understand.

Now, more than ever, it’s a time to connect openly – a conversation could mean a lot to someone right now.

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25 August / Update

In response to feedback and ongoing reviews of Hutchies' systems, we've updated the Work Health & Safety Management Plan.

These updates better reflect the arrangements to manage health and safety on our projects. Hutchies' WHS Management Plan is used to identify project risks and the controls to be employed on site to manage those risks. 

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31 July / COVID-19

Lockdown announced

On Saturday morning the Queensland Government announced a 3 day lockdown period for the local government areas (LGAs) of South East Queensland (incorporating Brisbane, Gold Coast, Noosa, Sunshine Coast, Ipswich, Logan, Redlands, Moreton Bay, Scenic Rim, Somerset and Lockyer Valley).

The lockdown has now been extended to 4pm Sunday, 8 August at this stage. It has been announced in response to a growing cluster which started with a high school student at Indooroopilly State High School.

The lockdown is also mandatory for anyone who has been in any of the 11x LGAs since 1am this morning and is now elsewhere.

The construction industry is still considered an essential service. Sites will remain open throughout the lockdown period at this stage. Read on for further information.

Stricter lockdown measures

The Queensland Government announced the strictest lockdown measures that the state has experienced so far, due to concern of the rapidly spreading Delta variant.

There are only four reasons to leave home during the lockdown:

  • To buy essential goods / groceries, but only within 10km of your usual place of residence. Supermarkets will be open during the lockdown period. 
  • To go to essential work / school. Childcare is open but only for children of essential workers.
  • For exercise outside, but only within 10km of your usual place of residence. Only allowed to do so with one other person from a different household.
  • For health care. You can leave to get medical care and you can provide care to someone. You can also leave home to get a COVID test or vaccine.

Additional stricter measures have also been introduced to help stop the spread:

  • No visitors allowed at home. The only exception is to care for someone who needs help, but it is recommended to delay if possible.
  • Funerals and weddings limited to 10 people.
  • Mask wearing continues to be mandatory across the 11x LGAs. You must wear a face mask at all times when you leave home, including outdoors and for exercise, unless you have a lawful reason not to.
  • Mask wearing will now be mandatory for everyone at high schools, including students, teachers and visitors in the 11x LGAs.
  • Non-essential businesses must close (eg gyms / hairdressers etc).
  • Restaurants, cafes and other hospitality venues can open but only to provide takeaway.

Hutchies' COVIDSafe sites

Construction remains essential in South East Queensland and it is important to ensure we are all working as hard as possible to keep it open in the face of ongoing outbreaks. All sites should urgently review the latest Hutchies' COVIDSafe Plan and ensure that their site is implementing the following at a minimum:

  • Regular cleaning of all site / office areas and high touch points
  • Mask wearing except when not safe to do so
  • Good hand hygiene
  • Maintaining 1.5m distance from others, including limiting numbers in hoists / lifts and crib / lunch rooms
  • Signing in using your sites' regular sign in process to provide contact details if required for contact tracing
  • Using video / teleconference software to hold meetings

Hutchies' offices in South East QLD

Everyone who works in Hutchies' offices across South East Queensland should be wearing a mask if they are working in an office during the lockdown period.

The Queensland Government has specified that people who can work from home should do so.

All face to face meetings in offices should be cancelled and replaced by video / teleconferences.

Hutchies' Toowong office

These instructions are particularly important in relation to the Toowong office.

The Toowong office is in very close proximity to the current outbreak.

If you can do your job from home, you must. You can go to the office to collect computer gear and anything else you might need to work from home during the lockdown period.

If you do need to go into the Toowong office, you must sign in using the Queensland Government QR code.

You must be wearing a mask at all times, including whilst seated. This is an important measure to stop the spread of airborne particles.

Exposure sites

The Queensland Government has provided an extensive list of exposure sites based on the movements of people who are linked to the Indooroopilly State High School cluster. More venues are expected to be added.

It is very important that anyone who is in, or has been in South East Queensland recently, checks the list daily.

If you have been to any of the venues of concern at the date and time identified, inform your Team Leader, get tested and follow the direction listed by Queensland Health.

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29 July / Update

Edition 1

Recent company snapshots have identified some pinch points in HammerTech utilisation. To assist, additional resources are available so watch this space for regular updates on all things HammerTech.

In this update you'll find:

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28 July / Training

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22 July / COVID-19

Keeping people safe

We've made some updates to our COVIDSafe Plan to incorporate the latest requirements across Australia.

All of Hutchies' sites and offices must continue to implement the key COVIDSafe measures we've had in place over the last 12 months, in addition to the latest local state / territory requirements listed below.

Some of the critical aspects of our COVIDSafe plan being focsued on include:
  • Regular cleaning of all site / office areas and high touch points
  • Good hand hygiene
  • Maintaining 1.5m distance from others
  • Signing in to provide contact details if required for contact tracing

The updates we have incorporated into our latest plan (version 4) includes:

Mandatory Check In & Sign In 

It is a requirement for everyone entering a Hutchies site or office that they sign in using our own process (ie HammerTech or Visitor Register) and if mandatory in your local state, must also check in using the government issued QR code system to assist with contact tracing if required.

Mandatory Masks

Masks are mandated in several areas across Australia presently, including New South Wales, Victoria, South Australia and parts of South East Queensland. Hutchies' preference is that everyone in these areas, or if you cannot socially distance, wear a mask at all times, when it is safe to do so. 

This plan must be available on your project and to your clients. You should familiarise yourself with the necessary measures and continue to implement all requirements, including completing our weekly COVIDSafe inspection checklists for sites and offices.

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